Author Archives: Bryan Little

Home / Articles posted by Bryan Little

Benefits of Upgrading a Facility to Ethernet

Ethernet has been a popular networking protocol for over four decades and is widely used in both local area networks (LANs) and wide area networks (WANs). Ethernet provides a fast and reliable way to transfer data and is the most commonly used protocol for connecting devices in industrial automation and control systems. One of the key benefits of Ethernet integration is the ability to connect multiple devices and systems, allowing for the transfer of data and information between them. This enables the integration of different devices and systems, such as sensors, actuators, and controllers, into a single network, making it easier to monitor, control, and automate processes. Which, ultimately, can improve your productivity and lower the overall cost. However, when integrating devices and systems over Ethernet, it is important to consider the different communication protocols and data formats used by each device. This is because different devices may use different communication protocols and data formats, making it difficult to exchange information between them.
read more…

UPGRADING: Palletizer Upgrade? It’s likely overdue.

Do you know that old dusty thing tucked away in your plants’ warehouse that no one ever thinks about but is likely one of the most critical assets you own? The dreaded palletizing system – most don’t understand its unique complexity has an aura of “don’t disturb the sleeping giant”. As a result of the stigma it’s frequently been poorly maintained, never upgraded, and not afforded a good Preventative Maintenance program. All this neglect despite being one of the hardest running pieces of equipment in your plant. It handles all of your production 24/7/365, running all day, every day, no matter what you throw at it When things go wrong with the palletizer there are two possible solutions, shut down production or hand stack. Shutting down production is a doomsday scenario. Hand stacking is a significant challenge because of the lack of people to dedicate to the high task. It’s not a farfetched scenario but imagine what would happen if it breaks down and the repair requires a number of obsolete parts that you can’t find, support, or replace anymore, even on E-Bay. Replacing an entire palletizing system is a large undertaking both from a logistics, financial and time sink standpoint. However, like other equipment, it can be treated as a targeted risk based obsolescence upgrade that considers the relevant mechanical and electrical issues.
read more…

Obsolescence and Aging Infrastructure – Call “The Guy! – Quickly!”

As I’m a controls engineer, I have been to a lot of manufacturing facilities for a lot of different companies — food & beverage companies, pharmaceutical firms, mills, and printing plants. Even though these are all different industries, they almost all have one thing in common: some piece of equipment has been there for a long, long time.
read more…

Standards in Use – What Value do they Provide?

What is a “standard”? Well, according to my dictionary, the relevant definition (other than “a personal flag or banner”) is:
 
something established by authority, custom, or general consent as a model or example
 
something set up and established by authority as a rule for the measure of quantity, weight, extent, value, or quality
read more…

The Power of Partnership

Partnership not only benefits the customer but also the integrator.  The good news is the benefits for the integrator only feed into the customer’s needs.  Integration’s circle of life!

read more…