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A Fish Out of Water: A Non Engineer in an Engineer’s World

The few. The proud. The brave.
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Your Ticket off ‘Automation Island’

The Sirens are mythical creatures that used beautiful songs to lure unsuspecting sailors too close to the rocks, only to have them realize too late that they were marooned with little hope of escape.
 
ROI challenges and quick projects are the Sirens of the automation world. Many manufacturers are tempted by low hanging fruit performance improvement opportunities and then, applying corporate ROI rules, request capital to execute a project. This approach leads down a path of one-off projects, eventually leaving you adrift among many point solutions or ‘islands’ of automation. The real disadvantage? You’re left stranded without automated equipment/solution coordination and real time decision making data, and the cost to change can’t be justified with corporate ROI rules.
 
Could it be that you listened to the Sirens and are now stuck with point automation solutions and no ability to coordinate with other islands nor share real time data? You may be marooned on ‘automation island.’
 
Do not fret; all is not lost. A successful approach that gets you free automation after several projects includes a holistic automation plan, a set of standards to build each one-off solution against so that it will become a leveragable holistic solution by the time you’re done. Manufacturers that do not heed the call of the Sirens develop projects that include coordinated control, built-in diagnostics and data collection as part of your standards. After a few projects and a little dedicated budget, you will have a free platform to build lower cost, high value solutions and applications on top of such as diagnostics, coordinated and advanced control, real time data-based decision-making and execution efficiency applications. You’ll have effectively built a life raft and can paddle away from ‘automation island’ for good. Never to be lured by the Sirens again!
 
Standard applications can be leveraged on multiple projects and can be justified within traditional ROI rules. Then you can use this free holistic platform and add high value low cost solutions/applications for manufacturing excellence.
 
That’s how we do it at Avanceon. Have you been similarly successful or have you taken a different path? We would love to hear your perspective!
 

Fighting the Summer Blues at the Office

Whether an employee dreams of playing in the sunshine with their toes in the sand or binge-watching Netflix to their heart’s content, the truth is that summer is bad for business!
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Music: The Engineer’s Tool

Whether you play an instrument or just value the joy of listening to a Beethoven symphony, you are using your brain to help solve a problem: creating an environment that provides a heightened state of enjoyment. This state can take the form of relaxation, excitement, passion, or simply rabid agitation. All music is enjoyment to someone, somewhere!
 
Engineering may be your chosen career, but it can also be your subconscious means of satisfying your personal need for this enjoyment. Music and math have always had a direct connection, but this engineering connection is more cerebral and at times does not seem to have a specific design. Hence you mentally create the tool and the design begins to take shape in the mood or state of mind you wish to achieve. Studies have shown that while in this state of mind, creative juices are flowing (see “The Power of Music” by Elena Mannes).
 
Technically, the means of creating or admiring a set of mathematically tuned pressure waves can be easily seen as an engineering marvel, but I am talking about the use of your mind to create this tool called music appreciation. We all have it. Yes, even that curmudgeon in the next cubicle. Listen closely and you may hear him humming “I am Woman, Hear Me Roar.”
 
And how many of your coworkers are just now sitting at their desks with earbuds in place, bobbing their heads in spastic rhythmic patterns? They’re not listening to the latest YouTube Kitty vid. Well, not most of them, anyway.
 
Take a moment, use your brain and create that magical place. After all, you are an engineer!

Raspberry Pi – Not just Darren Aronofsky’s foray into children’s film anymore

Debian, Raspian, Wheezey, Jessie. No, it’s not the cast of a Snow White reboot. These are all new terms I am learning about in my latest time suck: the Raspberry Pi, the perfect automation engineer’s toy.
 
Focusing on unrelated hobbies can help me take a mental break from work, so I can return with a fresh perspective. These interests can stimulate creative thinking (see this article). And here is where the Pi fits in (I also love to bake, but more on that in a later post). Want to create a media server, personal cloud backup system (with redundancy), digital video recorder, dedicated streaming box, retro gaming console, SMART home automation controller, super-local meteorological station or any of a thousand other possibilities? Then the Raspberry Pi is for you. It allows for a great blend of open source programming combined with a large number of integration options via Bluetooth and wired or wireless Ethernet, allowing you to interact with technology you may already own. If you’ve gotten into 3D printing, pairing that with a Raspberry Pi to create a custom housing / physical aspect to whatever you’re creating gives you the power to craft almost anything you can dream up.
 
The Raspberry Pi is a credit-card sized, single board computer created by the Raspberry Pi Foundation to serve its goal of promoting basic computer science in schools. The most recent model, the Raspberry Pi 3, was released in February 2016. The 3 features a quad-core 1.2 GHz processor, 1 GB RAM and on-board Bluetooth, ethernet (wired and wireless) and four USB 2 ports. Internal storage is provided by a microSD card (not included but easily obtained). The computer itself (not including the case, which I recommend, power supply, and microSD card) costs around $35. Yup, $35. A much more scaled back model, the Model Zero, is priced at $5. All of the Linux-based software is free and fairly easy to download and support. In my experience with the different free apps and modules available, basically nothing works ‘out of the box,’ which is actually some of the fun. Figuring out why I can’t access my Samba share (Raspian sprite for auto-mounting a USB drive wasn’t allowing for easily setting the mount-point or user/group ownership that I setup with my Samba usergroup so I had to utilize a more static method by editing fstab because I’m still a noob) or why my streams won’t play (failed to change the split of CPU vs GPU memory. Noob!) just allows me to better understand how this device and subsequent software actually work.
 
My mother always talks about how she only saw the back of my dad’s head for about nine months when I was very little while he built a Commodore 64 from scratch. He then taught himself how to program using it and even wrote some simple educational games for me. That computer ended up playing a large role in my life as well; I can remember learning how to load, run and manipulate files and programs when I was five years old (not such a big deal in today’s day and age with computers being ubiquitous and intuitive GUIs helping to drive user interface). That played a large role in shaping my interest in computers and my ability to learn how they operate. The Raspberry Pi is a very nice evolutionary parallel to that old Commodore 64, with endless functional and software development possibilities replacing the intensive physical build that was the ‘old’ technological hurdle. I absolutely see this as a fantastic way to get my daughter interested in computers and to provide her with an extraordinary tool to develop a personal connection to programming.
 
So next time, don’t gasp when you hear me yelling “chown” from down the hall. It’s not as dirty as it sounds. Ubuntu! (Isn’t that how Doc Rivers got the Celtics to win that championship? He must have already had his fill of Pi!)